Modular Construction & Data Center Design Blog | PCX

Impact of Data Center Design Trends on Low-Voltage Switchgear

Written by The PCX Team | May 15, 2025 12:00:00 PM

Although data centers have established themselves as the cornerstone of today's digital businesses, how these digital workhorses operate—in terms of their efficiency, scalability and sustainability—is still being refined. New technologies and innovations are shaping data center design and operations, including using low-voltage (LV) switchgear to ensure safe, reliable and efficient power distribution.

Low-voltage switchgear, which enables the controlled distribution of electrical power, safeguards against faults and allows for seamless scalability, is one key way data center operators enhance their performance. 

This article explores how low-voltage switchgear works and how it is shaping tomorrow’s data center designs.

Data Center Trends Driving Change in Low-Voltage Switchgear

As data centers adapt to today’s operational realities, low-voltage switchgear must also evolve to meet new performance, efficiency and flexibility requirements.

High-Density Computing and Increased Power Demands

The rapid expansion of AI, cloud computing and edge deployments significantly raises data center power requirements. This shift places greater stress on electrical infrastructure, which requires LV switchgear to supply higher current capacities, enhance thermal performance and come in more compact designs that can be integrated into dense environments without compromising safety or uptime.

Modular and Scalable Data Center Designs

Prefabricated and modular data centers are gaining popularity thanks to how quickly they can be deployed and adapt to different computing requirements. To meet the versatility of these flexible data center facilities, LV switchgear needs to support plug-and-play installation and flexible configurations and arrive with compact footprints. These qualities allow for more seamless integration into modular power skids and scalable electrical rooms without expensive and time-consuming on-site customization.

Sustainability and Energy Efficiency Initiatives

Given the 24/7 power demands, sustainability is now a core objective for data center operators. From working to reduce energy use to lowering carbon emissions, low-voltage switchgear is being designed with energy-efficient components, enhancements to minimize power loss and the integration of innovative metering capabilities.

Together, these features enable more comprehensive energy management, improved power quality and even the ability to integrate renewable sources, such as solar or battery storage, into the power supply.

Digitalization and Smart Power Management

Finally, the rise of smart data centers is driving the adoption of additional digital tools such as Internet of Things (IoT) sensors, AI-powered analytics and centralized energy dashboards.

LV switchgear now incorporates similar intelligent features, such as real-time monitoring, analytics that inform predictive maintenance and remote diagnostics. These capabilities enhance operational control, reduce downtime and help make data-driven decisions that optimize performance and reliability.

Key Advancements in Low-Voltage Switchgear to Support These Trends

In addition to the adaptations shaped by innovations in data center design, LV switchgear is also evolving with:

  • Advanced protection and fault detection: Intelligent protection mechanisms, such as digital relays and advanced circuit breakers, can identify and isolate faults in milliseconds, preserving uptime and protecting expensive IT infrastructure.
  • Digital twin and predictive maintenance capabilities: Digital twin technology gives operators the ability to perform real-time modeling of their actual production switchgear. This modeling helps operators predict wear and prevent failures before they occur, reducing unplanned downtime and extending equipment life
  • Improved heat dissipation and thermal management: With rising power densities, better thermal performance is no longer a "nice-to-have." Modern LV switchgear now leverages advanced materials, more optimized airflow designs and passive/active cooling solutions to dissipate heat efficiently.

Challenges and Considerations for Data Center Operators

Although innovations in LV switchgear continue to race ahead and offer new benefits, data center operators must weigh several considerations before making an investment:

  • Legacy versus new systems: Integrating modern LV switchgear into existing infrastructure can be complex and costly. Will the benefits of the new switchgear outweigh the costs and operational challenges that come with an upgrade?
  • Cost versus scalability: Investing in advanced switchgear systems must align with long-term growth plans and operational budgets. Will the larger data center continue to sufficiently serve operational requirements or will a more extensive reevaluation of data center needs have to be conducted?
  • Cybersecurity: Digital switchgear can introduce new risks to data center operations. How have the potential security risks of modern LV switchgear been evaluated and mitigated?

Take the Next Step with PCX

The move toward low-voltage switchgear is not only about power distribution but also about enabling smarter, safer and more energy-efficient systems.

As the data center industry continues to push boundaries, forward-thinking operators should continue to evaluate if advanced, flexible and secure LV switchgear solutions meet their needs.

PCX is ready to help your organization make the best decision for your data center operators and can support this transformation with power infrastructure tailored to your needs.